Testing
Testing
CT-QSD-02.1
TEST MATRIX
MIL-A-8625F (AMS-8625), TYPE II & III, CLASS 1 & 2
CT-QSD-01.1 (Type II) CT-QSD-01.7 (Type III)
| Solution Analysis | Performed biweekly by staff in house. |
| Salt Spray per ASTM-B117 (Corrosion Resistance) |
Type II, Class 1 only. Periodic-Performed monthly (35 days max.). NADCAP Accredited Laboratory 5 panels 3″ X 10″ x .032 alloy 6061* |
| Coating Weight per ASTM-B137 | Periodic-Performed monthly (35 days max.). NADCAP Accredited Laboratory Type II, Class 1, unsealed and Type III, Class 1, unsealed in lieu of Coating Thickness test if permitted by Procuring activity. 3 panels (each type) 3″ X 3″ x .032 alloy 6061* |
| Coating Thickness ASTM-B244 Method 520 or 520.1 of Fed-Std-151 |
Type III only. Periodic-Performed monthly (35 days max.). NADCAP Accredited Laboratory 3 panels (each type) 3″ X 3″ x .032 alloy 6061* |
| Wet Tape Test (Adhesion) Method 6301 of FED-STD 141 |
When Specified by procuring activity. NADCAP Accredited Laboratory 2 panels 3″ X 10″ x .032 alloy to be same as material effecting requirement. |
| Abrasion Resistance Test per 6192.1 of FED-STD-141 |
Periodic-performed monthly (35 days max.) NADCAP Accredited Laboratory Type III only; unsealed finish. 2 panels 4″ X 4″ alloy 6061* X .063 (min) |
| Waterbreak | Visual, per lot, per work order. IAW CT-QSD-01.1, CT-QSD-01.7, CT-QSD-02.4, CT-QSD-03.9.2 Observe Mil-Std-105E, level II, AQL of 1.5 Unless otherwise specified by contract. |
| Dimensional | Per lot with thickness tester IAW CT-QSD-03.5 |
| Light Fastness, Test per ASTM-G23, ASTM-D822 or ASTM-g26 Delta (E) ASTM-D224 |
Type II, Class 2 only, sealed test coupons. When specified in contract. NADCAP Accredited Laboratory 3 panels 3″ X 10″ X .032 alloy 6061* |
| * 6061 alloy has historically been the predominant alloy received for process. | |
CT-QSD-02.1
TEST MATRIX
MIL-DTL-5541F, TYPE I, CLASS 1A & CLASS 3
CT-QSD-01.2
| Solution Analysis | Performed biweekly by staff in house. |
| Salt Spray per ASTM-B117 (Corrosion Resistance) |
Periodic-performed monthly (35 days max.). NADCAP Accredited Laboratory Class 1A – 5 panels 3″ X 10″ x .032 alloy 2024NADCAP Accredited Laboratory Class 3 – 5 panels 3″ X 10″ X .032 alloy 6061 |
| Wet Tape Test (Adhesion) Method 6301 of FED-STD-141 Epoxy primed per Mil-P-23377 .0006 to .0009 thick (dry) |
Periodic-performed monthly (35 days max.). NADCAP Accredited Laboratory Class 1A – 2 panels 3″ X 10″ x .032 alloy 2024NADCAP Accredited Laboratory Class 3 – 2 panels 3″ X 10″ X .032 alloy 6061 |
| Electrical Contact Resistance | Class 3 only and only when specified by the Procuring activity. Resistance value, Test method and sampling plan also to be specified. NADCAP Accredited Laboratory |
| Waterbreak | Visual, per lot IAW CT-QSD-01.2 |
| Appearance, Workmanship | Visual, per lot per work order IAW CT-QSD-01.2, CT-QSD-02.4 & CT-QSD-03.9.1 Observe ASQ-Z1.4, level II |
CT-QSD-02.1
TEST MATRIX
AMS2700C, METHOD 1, TYPE 2 and TYPE 6
CT-QSD-01.3
| Solution Analysis | Performed biweekly by staff in house. |
| Water Immersion Test Per A.3.1 of spec. Method 100 |
Per lot, per day, on the actual parts when specified in contract. NADCAP Accredited Laboratory |
| High Humidity Test Per A.3.2 of spec. Method 101 |
Per lot, per day, on the actual parts. CT-QSD-02.4 & CT-QSD-03.7 |
| Salt Spray Test Per A.3.5 of spec. Method 104 |
Per lot, per day, on the actual parts when specified in contract. CT-QSD-02.4 & CT-QSD-03.7 |
| Copper Sulfate Per A.3.3 of spec. Method 102 |
Per lot, per day, on the actual parts when specified in contract. CT-QSD-02.4 & CT-QSD-03.6 |
| Waterbreak | Visual per lot IAW CT-QSD-01.3 |
| Type 440C exempt, coupons of same alloy as parts and processed at same time may be used for testing. | |
| Appearance & Workmanship | Visual per lot, AMS-2700, Table 2 CT-QSD-01.3 & CT-QSD-02.4 |
CT-QSD-02.1
TEST MATRIX
ASTM-A-967 NITRIC 1 & 2
CT-QSD-01.4
| Solution Analysis | Performed biweekly by staff in house. |
| We default to Copper Sulfate Test, any other tests are performed when specified by the procuring activity. | |
| Water Immersion Test Practice A per spec. |
Per lot, per day, on the actual parts when specified in contract. NADCAP Accredited Laboratory |
| High Humidity Test Practice B per spec. |
er lot, per day, on the actual parts. CT-QSD-02.4 & CT-QSD-03.7 |
| Salt Spray Test Practice C per spec. |
Per lot, per day, on the actual parts when specified in contract. NADCAP Accredited Laboratory |
| Copper Sulfate Practice D per spec. |
Per lot, per day, on the actual parts when specified in contract. |
| Potassium Ferricyanide- Nitric Acid Test Practice E per spec. |
Per lot, per day, on the actual parts when specified in contract. NADCAP Accredited Laboratory |
| Waterbreak | Visual per lot IAW CT-QSD-01.4 |
| Appearance & Workmanship | Visual per lot Observe Inspection Level per Table 2 of AMS-2700B IAW CT-QSD-02.4 |